Yes. Our PCB design services offer scalable solutions for prototype PCB assembly and high-volume PCB manufacturing, ensuring quality and efficiency at every stage of production.
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Smart Environment Controller
Smart Environment Controller
Smart Environment Controller 1
Smart Environment Controller 2
Smart Environment Controller 3
Smart Environment Controller 4
Overview
Intelligent Environmental Controller (IPDM Solution)
The customer, engaged in smart livestock farming, aimed to develop a highly stable intelligent farming control system. The controller needed to support multimodal rail-car functions—including motor drive, audio recording, remote control, and real-time camera transmission—while maintaining reliability in high-humidity and corrosive environments.
We adopted a quad-core A55 processor with Mali-G52 GPU, integrating motor control and H.265 video transmission. High-TG materials, ENIG surface finish, and enhanced conformal coating were applied to improve heat, humidity, and corrosion resistance. SCH isolation design, DFX optimization, and anti-sulfur component selection further reduced assembly defects and environmental impact.
As a result, product failure rates dropped significantly, maintenance costs decreased, and the design passed customer review on the first attempt, enabling accelerated mass production.
| Category | Details |
|---|---|
| Project Name | Intelligent Environmental Controller (IPDM Solution) |
| Customer Domain | Smart livestock farming |
| System Requirements | - Support multimodal rail-car functions: motor drive, audio recording, remote control, real-time camera transmission - Operate reliably in high-humidity and corrosive environments |
| Hardware Specifications | - Quad-core ARM Cortex-A55 processor - Mali-G52 GPU - Integrated motor control and H.265 video transmission |
| PCB & Material Features | - High-Tg PCB materials - ENIG (Electroless Nickel Immersion Gold) surface finish - Enhanced conformal coating for environmental protection |
| Design & Engineering | - Schematic (SCH) isolation design - DFX (Design for Excellence) optimization - Anti-sulfur component selection |
| Outcomes | - Significant reduction in product failure rates - Decreased maintenance costs - Design passed customer review on first attempt - Enabled accelerated mass production |
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Our faqs
Frequently Asked Questions.
- Can your EMS services handle both prototype and large-scale PCB production?
- Do you assist with PCB layout and design optimization?
Yes. We specialize in PCB design and layout services and incorporate design for manufacturing(DFM) principles to optimize layouts, reduce costs, and improve production workflows, ensuring that your PCB project runs smoothly and efficiently.
View More >> - Do you offer BOM services for EMS manufacturing?
Yes. We provide complete Bill of Materials (BOM) service support, including material selectionand sourcing, to streamline your production process and enhance EMS manufacturing efficiency.
View More >> - How do you ensure quality in PCB manufacturing?
To guarantee our reliability and performance, we rigorously employ advanced techniques in ourPCB design services, adhering to international standards and performing rigorous electronicengineering and testing. We are certified with ISO 9001, ISO 50001, ISO 45001, ISO 14001, ISO 13485, IATF 16949, ROHS, UL, COC and AEO. Whether it is a flexible PCB, multilayer, HDl, metal board, rigid-flex, or optical communication PCBmanufacture, we ensure every product meets the highest quality benchmarks.
View More >> - What files are required for a PCB manufacturing quote?
Gerber files, PCB specifications, and your target quantity.
View More >> - What about our PCB production equipment?
We possess advanced production equipment in key processes, ensuring that product precision and consistency meet the optimal state required by the market demands. For instance, all inner and outer layer circuits are produced using LDI, and we have the most advanced Mitsubishi laser drilling machines and laser blind hole copper filling VCP for creating mechanical
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ABOUT OUR COMPANY
Hardware Solution and Manufacturing Service Provider
Founded in 1997 and headquartered in Shenzhen, KINGBROTHER specializes in electronic interconnection technologies and hardware innovation. We focus on electronic product R&D, AI hardware solutions, engineering services, integrated design and manufacturing, and supply chain capabilities to deliver comprehensive PCB manufacturing, IPD (Integrated Product Development), and EMS services.
We are committed to becoming a world-class AI hardware solutions and manufacturing service provider, offering one-stop solutions for AI robots, industrial control, medical devices, new energy, and automotive electronics, helping our customers accelerate innovation and bring products to market faster.
We bridge R&D to mass production with integrated capabilities:
Precision-Driven System Design to Accelerate Your Success
We adhere to systematic design as our foundation, offering hardware, software, and industrial design services. With 6 self-owned design centers and a knowledge base including 3.27 million certified materials and 2,368 DFI rules, we significantly reduce design iterations by 60-80% and increase customer project success rates by 35%.
End-to-End Technical Integration for Unbroken Innovation
We have built an integrated technology chain from IC design IPD and PCB to integrated product manufacturing IPI. With 300+ technical solutions and over 2,500,000 product models and project verifications, we achieve closed-loop collaboration and optimization throughout the hardware innovation process.
Rigorous Engineering for Uncompromising Product Integrity
Through strict QIS quality management systems and full-chain engineering empowerment via DF8, failure analysis, and process control, we eliminate 90% of pad defects and 70% of assembly risks, ensuring product safety for our customers.
Agile Manufacturing and Supply Chain for On-Demand Fulfillment
Leveraging 5 IPI smart manufacturing bases and a cloud alliance of over 100 factories, we have established a flexible production system for small-batch, multi-batch needs. Our mature global supply chain ensures quick response and delivery, especially in component procurement.
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We provide services to 20,000+ clients
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PCB Manufacturing Service
With 29 years of expertise in high-end and specialty PCBs, we deliver reliable and flexible manufacturing solutions. We offer prototyping, quick-turn, and small-to-medium volume PCBs, including multilayer, HDI, high-copper, and rigid-flex boards, backed by a one-stop PCB service that empowers clients across industries, from AI hardware to cutting-edge electronics, to accelerate product innovation and bring ideas to market faster.
Electronic Manufacturing Service
Reliable AI hardware solutions with full-lifecycle supply chain support. We provide highly reliable electronic manufacturing services. Our integrated PCBA, BOM management, NPI engineering and advanced failure analysis to guarantee reliable performance at every stage.
Electronic Product Design Service
We focus on independent design house (IDH) and CAD design, providing AI hardware solutions and covering services such as hardware design, software design, industrial design, and EDA development.
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