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Industrial Robotic Arm
Industrial Robotic Arm
Industrial Robotic Arm 1
Industrial Robotic Arm 3
Industrial Robotic Arm 2
Industrial Robotic Arm 4
Overview
Industrial Robotic Arm (IPM Solution) | Industrial Robot Drive & Control
In the industrial robotics sector, the customer required a control board for a robotic arm, achieving domestic component substitution while maintaining reliability and full functionality. Key challenges included EBOM optimization, PCBA soldering reliability, functional testing setup, and test fixture/process optimization.
We implemented SMT with 0201 minimum package, QFP/BGA with 0.4mm minimum pitch, and mixed double-sided SMT + single-sided THT assembly. Critical components such as LDO chips and complex connectors were replaced with domestic alternatives. EBOM optimization, PCBA soldering simulation, and reliability enhancements were performed, alongside the setup of functional testing environments and optimized test procedures.
As a result, long-lead-time components were successfully domestically sourced, procurement costs were reduced, test interception rates increased, overall product yield improved, and costs associated with defective product repairs were effectively minimized.
| Category | Details |
|---|---|
| Project Name | Industrial Robotic Arm (IPM Solution) | Industrial Robot Drive & Control |
| Customer Requirement | Control board for a robotic arm with domestic component substitution while maintaining reliability and full functionality |
| Key Challenges | - EBOM optimization - PCBA soldering reliability - Functional testing setup - Test fixture/process optimization |
| Implementation Details | - SMT with 0201 minimum package - QFP/BGA with 0.4mm minimum pitch - Mixed double-sided SMT + single-sided THT assembly |
| Component Substitution | Critical components (e.g., LDO chips, complex connectors) replaced with domestic alternatives |
| Engineering Activities | - EBOM optimization - PCBA soldering simulation - Reliability enhancements - Functional testing environment setup - Test procedure optimization |
| Outcomes | - Successful domestic sourcing of long-lead-time components - Reduced procurement costs - Increased test interception rates - Improved overall product yield - Minimized defective product repair costs |
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Founded in 1997 and headquartered in Shenzhen, KINGBROTHER specializes in electronic interconnection technologies and hardware innovation. We focus on electronic product R&D, AI hardware solutions, engineering services, integrated design and manufacturing, and supply chain capabilities to deliver comprehensive PCB manufacturing, IPD (Integrated Product Development), and EMS services.
We are committed to becoming a world-class AI hardware solutions and manufacturing service provider, offering one-stop solutions for AI robots, industrial control, medical devices, new energy, and automotive electronics, helping our customers accelerate innovation and bring products to market faster.
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