PCB Manufacturing Service

Can your company provide PCB manufacturing services from quick-turn prototyping to small/medium-volume production, supporting various special processes?

As a leading electronic circuit industry operator in China, KINGBROTHER Technology (SZ.301041) has been deeply involved in the printed circuit board (PCB) manufacturing and integrated product design and manufacturing (IPDM) fields for over two decades. We focus on providing global customers with end-to-end PCB manufacturing services, from rapid prototyping to small-to-medium batch production, comprehensively covering high precision, high reliability, and various special process requirements, helping customers achieve seamless integration from R&D to mass production.

Covering the Entire Process: Supporting a Flexible Manufacturing System from Samples to Small-to-Medium Batch Production

KINGBROTHER possesses a mature "small batch, multiple batches" flexible production system with an annual capacity of up to 100,000 batch numbers, building an efficient delivery capability to adapt to high-frequency iteration, multi-variety, and small-batch demands. Whether it's 24-hour rapid delivery for single-sided/double-sided boards or a 2-4 day rapid response for 6-22 layer high-multilayer boards, we can complete it efficiently. The company focuses on sample and small-to-medium volume production, avoiding the redundant costs of large-scale mass production. This is particularly suitable for R&D verification and early-stage mass production in fields such as medical devices, industrial control, AI hardware, 5G communications, and new energy vehicles.

We support order sizes from 1 sample to hundreds to thousands of pieces, fulfilling our customer commitment of "rapid response even with just one board," ensuring stable and reliable manufacturing support throughout the product development cycle.

Support for Multiple High-End and Specialty Processes: Industry-Leading Technical Capabilities

KINGBROTHER possesses comprehensive advanced PCB manufacturing capabilities to meet the stringent technical requirements of complex application scenarios:

  • High-Density Interconnect (HDI) Technology: Supports up to 22 layers and 14 levels of arbitrary HDI, with a minimum line width/spacing of 2.5mil (0.0635mm) and a minimum aperture of 0.15mm, meeting the high-integration design requirements of AI accelerator cards, 5G optical modules, and high-speed backplanes.

  • Rigid-Flex Boards: Capable of manufacturing 28-layer highly complex rigid-flex structures, supporting ultra-long FPCs (up to 2000mm), flytail structures, and multi-layer discrete rigid-flex boards, widely used in aerospace, medical implant devices, and intelligent robot connection systems.

  • Ultra-Thick Copper Processing: Supports 1OZ–12OZ (35µm–420µm) copper thickness, suitable for high-current scenarios such as new energy vehicle BMS, motor drive modules, and industrial power supplies, effectively reducing temperature rise and losses, and improving system stability.

  • High-Frequency and High-Speed ​​Material Applications: Proficient in using Rogers, Panasonic MEGTRON, Shengyi S7136H, PTFE, and other high-frequency and high-speed materials, supporting 10–112Gbps high-speed signal transmission, and possessing ±5% impedance control accuracy, meeting the needs of high-end applications such as millimeter-wave radar, high-speed optical modules, and 5G antennas.

  • Specialty Process Support:

    • Buried Resistor/Capacitor/Chip Technology: Enables circuit miniaturization and signal integrity optimization.
    • Stepped and Segmented Gold Fingers: Tolerance control ±0.1mm, applied to high-reliability connectors and test interfaces.
    • Partially Buried Ceramic/Copper Substrate: Thermal conductivity ≥170W/mK, used in high-heat-dissipation scenarios such as intelligent automotive lights and power modules.
    • Full Coverage of Processes including Backdrilling, Blind Vias, Laser Depth Control, and Immersion Gold + Gold Finger Composite Surface Treatment.
    • High-Precision Etching: Radar antenna etching accuracy reaches ±0.5mil, achieving high-performance radiation control for millimeter-wave antennas.

IStringent Quality Assurance: International Certifications and a Comprehensive Quality Control System

We have established an internationally aligned quality management system with "high reliability" as its core principle:

  • Certification System: We have obtained numerous authoritative certifications, including ISO9001, IATF16949 (automotive grade), ISO13485 (medical grade), ISO14001, ISO45001, CNAS, CMA, UL, and CE, ensuring compliance and controllability throughout the entire process from design to delivery.

  • Equipment and Testing: Equipped with millions of precision testing equipment, including 20 SMT lines, 9 DIP lines, AOI, X-ray, 3D optical inspection, flying probe testing, thermal shock testing, salt spray testing, constant temperature and humidity testing, C-SAM, and SEM/EDS, enabling fully automated testing and failure analysis throughout the entire process.

  • Environmental Adaptability: The product can withstand extreme tests such as thermal cycling from -55℃ to +125℃, 10G vibration, and 1000 hours of damp heat at 85℃/85%RH, meeting the needs of harsh environments in industrial, automotive, and medical applications.

  • Traceability: Utilizing a full-process barcode tracking system, it achieves complete data recording and quality traceability from raw materials to finished products.

Industry Applications: Serving High-Value Sectors Globally

Our PCB manufacturing services deeply cover the following high-growth, high-barrier-to-entry industries:

  • Medical Electronics: Supports ISO13485 certified products, meeting the stringent requirements of implantable devices (such as pacemakers and neurostimulators) for biocompatibility, micron-level precision (0.075mm linewidth), and long-term reliability.

  • Automotive Electronics: Provides automotive-grade HDI + thick copper solutions for intelligent driving domain controllers, 77GHz millimeter-wave radar, and BMS battery management systems, compliant with AEC-Q100 and IATF16949 standards.

  • Industrial Automation: Offers solutions for industrial control, PLC, and robot main control boards, including high Tg FR-4, anti-interference design, and three-proof coating, ensuring stable operation in dusty, high-humidity, and strong electromagnetic interference environments.

  • AI and Data Centers: Provides carrier-level manufacturing capabilities such as MSAP process, arbitrary layer interconnect, and ultra-thin dielectric layers for AI accelerator cards, 400G/800G optical modules, and server backplanes.

  • New Energy and Energy Management: Supports the design of high-power PCBs for photovoltaic inverters, energy storage systems, and charging piles using aluminum substrates, DBC ceramic substrates, and ultra-thick copper.

One-Stop Service: Full-Chain Empowerment of Design + Manufacturing + Testing + Delivery

KINGBROTHER: More Than Just Manufacturing. We offer our core service model of IPDM (Integrated Product Design and Manufacturing), providing clients with:

  • DFM/DFA Manufacturability Analysis: Involvement at the design stage to reduce mass production risks.

  • BOM Domestic Alternative Solutions: Shortening supply chain cycles and reducing costs.

  • Full-Process PCBA Services: Covering stencil customization, SMT/DIP, conformal coating, programming, FCT functional testing, and burn-in testing.

  • 24-Hour Closed-Loop Response Mechanism: Mass production issues are located and resolved within 24 hours, ensuring on-time delivery.


Conclusion

KINGBROTHER Technology, with its philosophy of "Customer-centric, Technology-driven", is committed to becoming a trusted high-end PCB manufacturing partner for global clients. We not only provide the capability to "do it," but also the professional service to "do it better."

From rapid prototyping of a single sample to stable delivery of thousands of small to medium-sized batches; from standard double-sided boards to specialized processes such as 12oz thick copper, 28-layer rigid-flex, and millimeter-wave radar boards—we are always there.

Choosing KINGBROTHER means choosing reliable, precise, and cutting-edge PCB manufacturing capabilities.

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ABOUT OUR COMPANY

Hardware Solution and Manufacturing Service Provider

Founded in 1997 and headquartered in Shenzhen, KINGBROTHER specializes in electronic interconnection technologies and hardware innovation. We focus on electronic product R&D, AI hardware solutions, engineering services, integrated design and manufacturing, and supply chain capabilities to deliver comprehensive PCB manufacturing, IPD (Integrated Product Development), and EMS services.

We are committed to becoming a world-class AI hardware solutions and manufacturing service provider, offering one-stop solutions for AI robots, industrial control, medical devices, new energy, and automotive electronics, helping our customers accelerate innovation and bring products to market faster.

We bridge R&D to mass production with integrated capabilities:
  • Design First
  • Tech Leadership
  • High Reliability
  • Rapid Delivery

Precision-Driven System Design to Accelerate Your Success

We adhere to systematic design as our foundation, offering hardware, software, and industrial design services. With 6 self-owned design centers and a knowledge base including 3.27 million certified materials and 2,368 DFI rules, we significantly reduce design iterations by 60-80% and increase customer project success rates by 35%.

Precision-Driven System Design to Accelerate Your Success

End-to-End Technical Integration for Unbroken Innovation

We have built an integrated technology chain from IC design IPD and PCB to integrated product manufacturing IPI. With 300+ technical solutions and over 2,500,000 product models and project verifications, we achieve closed-loop collaboration and optimization throughout the hardware innovation process.

End-to-End Technical Integration for Unbroken Innovation

Rigorous Engineering for Uncompromising Product Integrity

Through strict QIS quality management systems and full-chain engineering empowerment via DF8, failure analysis, and process control, we eliminate 90% of pad defects and 70% of assembly risks, ensuring product safety for our customers.

Rigorous Engineering for Uncompromising Product Integrity

Agile Manufacturing and Supply Chain for On-Demand Fulfillment

Leveraging 5 IPI smart manufacturing bases and a cloud alliance of over 100 factories, we have established a flexible production system for small-batch, multi-batch needs. Our mature global supply chain ensures quick response and delivery, especially in component procurement.

Agile Manufacturing and Supply Chain for On-Demand Fulfillment
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We provide services to 20,000+ clients

The Choice of Dozens of Fortune 500 Companies.
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With 29 years of expertise in high-end and specialty PCBs, we deliver reliable and flexible manufacturing solutions. We offer prototyping, quick-turn, and small-to-medium volume PCBs, including multilayer, HDI, high-copper, and rigid-flex boards, backed by a one-stop PCB service that empowers clients across industries, from AI hardware to cutting-edge electronics, to accelerate product innovation and bring ideas to market faster.

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